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LM-200型反井鉆機在施工方法

施工(gong)(gong)程(cheng)(cheng)序(xu)及方法反井鉆機僅(jin)用于豎井導井施工(gong)(gong),根(gen)據本工(gong)(gong)程(cheng)(cheng)特(te)點及工(gong)(gong)期要求,導井作業(ye)分為二(er)序(xu)進行,即(ji)先鉆進正導孔(kong)(kong),再進行反擴孔(kong)(kong)的施工(gong)(gong)。其施工(gong)(gong)程(cheng)(cheng)序(xu)如圖 3-3。

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(1)反井(jing)(jing)鉆機(ji)就(jiu)位(wei)(wei)鉆機(ji)車(che)(che)(che)運(yun)(yun)輸吊(diao)裝(zhuang)就(jiu)位(wei)(wei)是整個反井(jing)(jing)鉆機(ji)安裝(zhuang)運(yun)(yun)輸的關(guan)鍵工(gong)(gong)序。反井(jing)(jing)鉆機(ji)主機(ji)進場順序依次為:鉆機(ji)車(che)(che)(che)、操(cao)(cao)作車(che)(che)(che)、泵(beng)車(che)(che)(che),當所有部件吊(diao)卸完成后,由鉆機(ji)車(che)(che)(che)牽(qian)引操(cao)(cao)作車(che)(che)(che)、泵(beng)車(che)(che)(che)沿輕軌推引至(zhi)工(gong)(gong)作面(mian)。反井(jing)(jing)鉆機(ji)基本就(jiu)位(wei)(wei)后,接通工(gong)(gong)作電源,啟動鉆機(ji)車(che)(che)(che),操(cao)(cao)作鉆機(ji)臂架,使其中心(xin)軸(zhou)線與水平面(mian)夾角置于600176/;或(huo)900176/,與巷道中心(xin)軸(zhou)線吻(wen)合,鉆頭(tou)對(dui)準(zhun)測量預先放(fang)樣的起孔點。測量再(zai)次對(dui)鉆桿傾角及(ji)中心(xin)線復測,精確定位(wei)(wei),其偏差(cha)通過地腳(jiao)螺栓微調。通過復查滿(man)足施工(gong)(gong)精度(du)后,鎖緊地腳(jiao)螺栓,并回填混(hun)凝土。主機(ji)工(gong)(gong)作面(mian)基礎澆筑混(hun)凝土。

(2)正(zheng)導孔(kong)施工(gong)在(zai)進(jin)行(xing)正(zheng)導孔(kong)施工(gong)前先(xian)進(jin)行(xing)開孔(kong)鉆(zhan)(zhan)進(jin),深度約(yue)為 5m。待(dai)開孔(kong)結束后(hou)拆(chai)去(qu)扶(fu)正(zheng)器和(he)開孔(kong)鉆(zhan)(zhan)桿(gan),換上正(zheng)常鉆(zhan)(zhan)進(jin)的(de)鉆(zhan)(zhan)具(ju)組(zu)合。正(zheng)導孔(kong)開始鉆(zhan)(zhan)進(jin)時(shi)采(cai)用高(gao)轉速低鉆(zhan)(zhan)壓,隨(sui)后(hou)在(zai)鉆(zhan)(zhan)進(jin)過程中視地(di)質情況合理(li)調(diao)節鉆(zhan)(zhan)壓。在(zai)每(mei)根鉆(zhan)(zhan)桿(gan)鉆(zhan)(zhan)進(jin)結束時(shi),上下方向(xiang)提(ti)動鉆(zhan)(zhan)頭,待(dai)孔(kong)內的(de)石屑沖洗并排完后(hou)再接鉆(zhan)(zhan)桿(gan)鉆(zhan)(zhan)進(jin)。

(3)反擴(kuo)孔(kong)施工(gong)正(zheng)導孔(kong)鉆(zhan)穿巖層后(hou),在(zai)下分(fen)段平巷(xiang)硐(dong)室拆(chai)下導孔(kong)鉆(zhan)頭(tou)(tou)和鉆(zhan)桿,換(huan)接上(shang)φ1.2m 反擴(kuo)孔(kong)鉆(zhan)頭(tou)(tou),并在(zai)鉆(zhan)桿末端套接上(shang)事先(xian)加工(gong)好的絲扣掛(gua)鉤。同時調節動力水(shui)頭(tou)(tou)出軸(zhou)轉速(su),并拆(chai)去洗(xi)液軟(ruan)管,用三通管將冷卻(que)水(shui)泵的水(shui)分(fen)出一股引至擴(kuo)孔(kong)鉆(zhan)頭(tou)(tou)以冷卻(que)鉆(zhan)頭(tou)(tou)和降塵。在(zai)擴(kuo)孔(kong)鉆(zhan)頭(tou)(tou)未全部進入鉆(zhan)進時,為防止鉆(zhan)頭(tou)(tou)劇烈晃動而損壞機(ji)具,采用低鉆(zhan)壓(ya)和低轉速(su)鉆(zhan)進,待鉆(zhan)頭(tou)(tou)全部鉆(zhan)進時再加壓(ya)。

(4) 反(fan)井(jing)(jing)鉆(zhan)(zhan)機撤(che)(che)(che)場除(chu)φ1.2m 擴孔鉆(zhan)(zhan)頭由上(shang)(shang)部(bu)工作面撤(che)(che)(che)場外,其余部(bu)件撤(che)(che)(che)場方(fang)法與進(jin)場方(fang)案相同,但(dan)拆(chai)除(chu)步驟與安(an)裝步驟基本相反(fan)。當導井(jing)(jing)擴挖至井(jing)(jing)口附(fu)近時,由于反(fan)井(jing)(jing)鉆(zhan)(zhan)機自身的技術要求,擴挖鉆(zhan)(zhan)頭不能直接提出井(jing)(jing)口,擴孔結(jie)束后,拆(chai)去(qu)鉆(zhan)(zhan)桿,將鉆(zhan)(zhan)頭固定在(zai)軌(gui)道上(shang)(shang)。并在(zai)井(jing)(jing)口留 3m 以上(shang)(shang)的巖體和(he)混(hun)凝(ning)土,在(zai)反(fan)井(jing)(jing)鉆(zhan)(zhan)機整體安(an)全撤(che)(che)(che)離后,再進(jin)行(xing)(xing)開(kai)挖。采用手風鉆(zhan)(zhan)鉆(zhan)(zhan)孔對預(yu)留層及(ji)基礎(chu)混(hun)凝(ning)土以灌注靜態爆(bao)破劑(8~10kg/m3)等(deng)方(fang)式進(jin)行(xing)(xing)爆(bao)破,以保證擴挖鉆(zhan)(zhan)頭能安(an)全從井(jing)(jing)

口提出。

(二(er))、注意事項 

1、安全(quan)保(bao)證措施 

(1) 對各反(fan)井鉆機(ji)操作(zuo)工(gong)作(zuo)的圍巖進行必要(yao)的加強支護;

(2) 在鉆頭(tou)提升過程(cheng)中,導井內操作(zuo)人員佩戴安全(quan)(quan)帽、安全(quan)(quan)繩、手套、膠鞋等攀(pan)緣防護用品(pin)。若鉆頭(tou)發(fa)生(sheng)卡(ka)殼,應(ying)從鉆頭(tou)上(shang)部進行處理;

(3) 導孔施工時因故(gu)需(xu)要停(ting)機,導孔深度(du) 20m 以(yi)(yi)下時卸(xie)掉(diao)鉆桿(gan) 3~5m,導孔深度(du) 20m 以(yi)(yi)上時卸(xie)掉(diao)鉆 7~10m;

4)卷揚機(ji)鋼絲繩要先試運(yun)轉并(bing)檢(jian)查(cha)其完好度(du)。

(1) 預埋錨鉤或安置鋼軌前由測量放(fang)線(xian),將其精(jing)確定位在平洞中心線(xian)上;(2) 導(dao)孔鉆進過(guo)(guo)程中不得停(ting)水(shui)、停(ting)電,當導(dao)孔深(shen)度超過(guo)(guo) 50m 時突然停(ting)水(shui)、停(ting)電會造成(cheng)鉆桿、鉆頭、導(dao)孔報(bao)廢;

(3) 鉆機車的安裝應由(you)測量放線精確控制鉆機車位(wei)置及(ji)鉆桿角度、起(qi)孔(kong)點;

(4)擴孔過程中(zhong)應及時清(qing)理掉孔底(di)的積(ji)碴料和洞(dong)內(nei)散(san)落(luo)的石碴,保證(zheng)洞(dong)內(nei)道路平整、暢通(tong),并保證(zheng)下平洞(dong)排水暢通(tong),洞(dong)內(nei)無積(ji)水。

(5)如遇(yu)特(te)殊(shu)情況處理前期對礦(kuang)(廢(fei))溜井進(jin)行了地(di)質勘探(tan)孔施(shi)工,如勘探(tan)結果表明,在溜井下(xia)部有裂隙(xi)極為發(fa)育(yu),導(dao)孔施(shi)工時,將使孔口不能正常(chang)地(di)返水(shui)(shui)和排碴時。為此(ci),在開(kai)孔前對該地(di)質勘探(tan)孔和下(xia)部裂隙(xi)發(fa)育(yu)段進(jin)行了水(shui)(shui)泥(ni)砂(sha)(sha)漿(jiang)灌(guan)注處理。水(shui)(shui)泥(ni)砂(sha)(sha)漿(jiang)配合比為 1:1:1.6(水(shui)(shui):水(shui)(shui)泥(ni):砂(sha)(sha)),砂(sha)(sha)漿(jiang)灌(guan)注 2 天后(hou)開(kai)鉆,整個鉆進(jin)過程較(jiao)為順利。

LM-200 型反井(jing)鉆(zhan)(zhan)機(ji)在(zai)施(shi)(shi)工(gong)(gong)(gong)中具有鉆(zhan)(zhan)井(jing)工(gong)(gong)(gong)藝簡單、施(shi)(shi)工(gong)(gong)(gong)安全可靠、施(shi)(shi)工(gong)(gong)(gong)配置人員少、成井(jing)速度快等特點,能夠有效降低施(shi)(shi)工(gong)(gong)(gong)危(wei)險性。該鉆(zhan)(zhan)機(ji)在(zai)本工(gong)(gong)(gong)程中的(de)應用極大地縮短(duan)了(le)溜井(jing)的(de)開挖工(gong)(gong)(gong)期,為(wei)溜井(jing)二(er)次(ci)擴挖創造了(le)較(jiao)好的(de)工(gong)(gong)(gong)作環境(jing)


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